11 Common Tools for Oscillating Knife Cutting Machines

Choosing the right tool for your oscillating knife cutting machine is essential to achieve optimal results. Below is an easy-to-understand guide to the most commonly used tools, their functions, applications, and features to help you make the right choice.

1. High-Frequency Electric Oscillating Knife

• Function: Fast cutting of thin, low-density materials.
• Application: Leather, carbon fiber prepreg fabric, polyester fiber sound-absorbing panels.
• Features:
  • 120W DC brushless motor.
  • Amplitude: 1–3mm.
  • Vibration frequency: 12,000–15,000 times/min.
  • Best for materials thinner than 10mm.
    

    High-Frequency Electric Oscillating Knife

2. Pneumatic Vibration Knife

• Function: Robust cutting for thick, medium- to low-density materials.
• Application: EVA foam, EPE foam, fiberglass boards.
• Features:
  • Powered by compressed air (≥0.6 MPa).
  • Two types:
    1. Low Frequency: 8,000 times/min, 8mm amplitude for EVA/EPE foam; speed: 120mm/s.
    2. High Frequency: 12,000 times/min, 5mm amplitude for multi-layer leather and fabrics; speed: 200mm/s with smooth edges.
       

       Pneumatic Vibration Knife

3. High-Power Active Wheel Knife

• Function: Cutting flexible rolled materials.
• Application: Leather, cloth, carbon fiber, filter cotton.
• Features: Excellent for continuous cutting of large rolls of fabric.
  

  High-Power Active Wheel Knife

4. Bevel Cutting Tool

• Function: Precise angled cuts and grooves.
• Application: V-grooving for acoustic panels, phenolic air ducts, and decorative boards.
• Features: Adjustable bevel angles (5°, 10°, 15°, 22.5°, 45°).
  

  Bevel Cutting Tool

5. Indentation Tool

• Function: Creates crease lines for folding.
• Application: Corrugated cardboard, paperboard.
• Features: Ensures clean and precise folding without damaging materials.
  

  Indentation Tool

6. Semi-Transparent Cutting Tool

• Function: Makes controlled depth cuts (kiss cuts).
• Application: Adhesive materials, stickers, labels.
• Features: Precise depth control to avoid cutting through the bottom layer.
  

  Semi-Transparent Cutting Tool

7. Drag Knife Tool

• Function: Cuts with a fixed blade for simple shapes.
• Application: Vinyl, thin plastic sheets, and foam boards.
• Features: Affordable, efficient, and ideal for straight and curve cuts.
  

  Drag Knife Tool

8. Marking Tool

• Function: Creates patterns or text on materials.
• Application: Leather, fabrics, cardboard.
• Features: Non-cutting tool for marking designs directly on surfaces.
  

  Marking Tool

9. Punching Tool

• Function: Makes holes or perforations.
• Application: Rubber, foam, fabrics.
• Features: Enables clean, precise punching at high speed.
  

  Punching Tool

10. High-Speed Rotary Milling Tool

• Function: Carves and mills hard materials.
• Application: EVA foam, phenolic boards, carbon fiber boards.
• Features: High-speed rotation for smooth carving and detailed milling—40000R/Min.
  

  High-Speed Rotary Milling Tool

11. 400W High-Power Vibrating Knife Tool

• Function: Handles the toughest cutting jobs.
• Application: PTFE, high-density EVA foam, non-asbestos gaskets.
• Features:
  • 400W motor for exceptional cutting power.
  • Ideal for thick and high-hardness materials.
    

    400W High-Power Vibrating Knife Tool

Conclusion

Each tool offers unique benefits, depending on your material and cutting needs. For thin, precise cuts, electric knives excel. For thicker, softer materials, pneumatic tools are the way to go. Tools like the bevel cutter and rotary milling tool add versatility for advanced projects.

For tailored advice, consult with AMOR CNC’s technical team to find the perfect tool combination for your business!