As a professional CNC oscillating knife cutting machine production factory, AMOR has been committed to providing customers with better cutting solutions-how to better cut high-hardness, high-density, and ultra-low-density materials and reduce cutting costs? After years of research and many tests, AMOR has finally developed the “third-generation” oscillating knife cutting tool-A3 series.
What is the difference compared with ordinary oscillating knife tools?
powerful oscillating knife cutting machine
The A3 series of oscillating cutting tools use a pneumatic control structure. Compared with ordinary pneumatic oscillating knife cutting tools, the vibration amplitude is larger, the frequency is higher, and the noise is lower. The cutting capacity is 3-4 times that of ordinary pneumatic cutting tools, which can satisfy Cutting materials with high hardness and thickness, such as 5mm PTFE gasket, graphite composite reinforced gasket (built-in 0.2mm stainless steel), 60mm EVA foam, and other materials; compared with high-power electric oscillating knife cutting tools, the A3 series is more scientific and stable, This is because the structure of the two tools is different, the specific differences are as follows:
1. The high-power electric oscillating knife cutting machine realizes the cutting of high-hardness materials by increasing the power of the motor and does not change the amplitude and frequency of the up and down vibration of the tool, so although it can cut high-hardness materials, it will be cut during the cutting process. A large pulling force is generated on the material, which requires the oscillating knife cutting machine to have a stronger adsorption capacity, otherwise, it is easy to break the knife.
2. The high-power electric oscillating knife cutting machine cannot realize the rapid cutting of high-density, high-thickness, and low-density materials, resulting in low processing efficiency. For specific differences, we will describe in detail the advantages of the A3 series of pneumatic oscillating knife cutting tools;
3. Long-term use of a high-power electric oscillating knife cutting machine to cut materials with high density or thick thickness will cause more and more internal gaps in the knife, high noise, and easy failure.
So, is there a tool that can not only solve the cutting of materials with different characteristics but also achieve high-speed and low-cost operation?
Yes, this is the meaning of the A3 series pneumatic oscillating knife cutting tool.
By continuously optimizing the internal structure of the tool, increasing the amplitude and frequency of the tool up and down, reducing the pulling force generated by the tool during the cutting process, so as to achieve a faster and smoother cutting mode. Through our cutting test, the main advantages of the A3 series pneumatic oscillating knife cutting machine are as follows:
1. Satisfy the cutting of ultra-high hardness materials. In order to completely solve the cutting problem of ultra-high hardness materials, we not only upgraded the oscillating knife cutting tool, but also equipped a 1.5mm thick super double-edged tungsten steel tool, and aimed at 3mm graphite Composite reinforced gaskets (with 0.2mm stainless steel built-in), 2-5mm PTFE gaskets, 5mm non-asbestos gaskets and 10mm silicone foam plates have been cut and tested. The A3 series pneumatic oscillating knife cutting machine can achieve perfect cutting without any damage to the blade. The cutting speed can reach 80-150mm/. In this cutting test, the A3 series cutter showed an advantage that no other cutter can match.
2. To solve the cutting problems of high thickness and low-density materials, ordinary pneumatic oscillating knife cutting machines cannot meet the rapid cutting of high density and high thickness materials, such as EVA foam with a thickness greater than 40mm and a hardness greater than 38°. The problem of “knife stagnation” appears. Although the high-power electric oscillating knife cutting machine can meet the requirements of EVA foam cutting, the cutting speed is slow, and when cutting low-density sponges, serious material movement problems will occur. The A3 series pneumatic oscillating knife cutting machine perfectly solves these problems. It has a stronger cutting ability and a more scientific internal structure. In the cutting test, the cutting speed of 40mmEVA is as high as 180-260mm/s, and the EPE of 40mm thickness is cut. When foaming, the speed is as high as 1000mm/s, and the cutting section is smooth and perfect.
3. The scientific internal structure reduces the resistance generated in the cutting process, prolongs the service life of the tool, and makes the tool more stable. In addition to testing for various sheets, we also conducted cutting tests for flexible materials such as leather and fabrics. The A3 series of pneumatic oscillating knife cutting tools can not only meet 8-15 layers of leather and fabric cutting but also perfect cut ultra-small V-shaped incisions. It is suitable for the cutting needs of upholstered sofas, leather bags, and other industries.
The above are the 3 advantages of the A3 series pneumatic cutting tools in the cutting test, which can help customers achieve perfect cutting of various types of materials…
