The middle layer of the phenolic composite air duct is made of phenolic foam, and the upper and lower layers are made of embossed aluminum foil, which is widely used in the air-conditioning system. Due to its good thermal insulation, good noise reduction and lightweight, phenolic composite air duct has become the best air duct material to replace galvanized steel and glass fiber reinforced plastic. It is suitable for industrial and civil buildings, hotels, hospitals, office buildings, and other special places.
AMOR Pre insulated Duct Cutting Machine Focus on Phenolic Foam Sheet
The production process of traditional pre-insulated phenolic duct:
When carrying out the construction of phenolic air ducts, first of all, workers need to draw engineering drawings according to the construction site, decompose the engineering drawings, determine the installation positions of air-conditioning equipment and air duct components, and disassemble the air duct system into straight air ducts and elbows. , variable diameter, tee, cross and other shapes.
Secondly, the specification and quantity of air ducts are calculated by experienced workers, that is, the reasonable length and quantity of straight air ducts and special-shaped ducts, and lines are measured on the phenolic board to make rectangles, T-shapes, bends, reducers, etc. Stake out different pipes, and then use a paintbrush to draw cut-off lines, V-grooved lines, and 45-degree slope lines.
The production process of traditional pre-insulated phenolic duct
Finally, the worker cuts off the excess material with a knife along the marked line. First place the board on the workbench, then fix the ruler in parallel at the proper position, the worker holds the tool, puts the reference edge of the tool against the ruler, the planing surface presses the board, the reference line of the tool is aligned with the lofting line, and then pushes the tool forward or pull back.
We found that the traditional phenolic duct cutting method has 3 disadvantages:
1. Low efficiency: Due to the different construction environments, the size of the phenolic air ducts cut each time is different, so it is impossible to form a fixed pattern. Every time it is processed, workers are required to draw lines according to the measured data;
2. Heavy reliance on skilled workers: Due to the changeable shapes and sizes of phenolic ducts, mature skilled workers are required to ensure the correctness of data and the perfect cutting effect.
3. It is difficult to process: It is necessary to make phenolic air ducts of different shapes such as rectangles, T-shaped, elbows, etc., and a variety of tools are required to meet the measurement, unilateral bevel cutting, slotting and straight cutting processes.
Is there a smarter way to cut phenolic ducts? Yes, AMOR CNC knife cutting machine solves the problems of low production efficiency and the complex process of phenolic air ducts.
AMOR CNC knife cutting machine
3 advantages of AMOR phenolic duct cutting machine:
1. Equipped with professional duct drawing software. Hundreds of pipeline models are built-in, and you only need to input data to get the graphics you want to process. Customers can view the effect of pipeline models in real time in 3D mode. The software automatically decomposes three-dimensional graphics into plane graphics without manual calculation. And it can be automatically nested according to the size of the plate to improve the utilization rate of materials.
2. Equipped with a variety of processing tools. AMOR Phenolic Duct Cutting Machine is equipped with cutting, grooving and marking tools, which can complete 45° bevel cutting, grooving, and marking work at one time, improving work efficiency. The operation is simple and can be operated by ordinary workers, reducing the dependence on skilled workers.
3. There is no dust in the cutting process. AMOR CNC phenolic air duct cutting machine is a more environmentally friendly processing method, the cutting section is smooth, no dust is generated during the processing, and there is no need to worry about the harm to the human body during the processing.
