There are four major sofa production bases in China: Foshan in Guangdong, Chengdu in Sichuan, Xianghe in Hebei and Zibo in Shandong. The sofas produced by the four major sofa production bases account for 70% of the total in China. AMOR has offices in the four sofa production bases, automatic cloth cutting machine using a total of more than 400 units. AMOR automatic cloth cutting machine has been fully recognized by customers, customers really help solve the production problem, and in the sofa industry has been very good development, we hope that these successful experiences share to the sofa industry around the world, the reality it is worth noting: AMOR was not the first automatic textile cutting machine manufacturer to enter the sofa industry, but continued to grow in the industry, all of this success stems from the fact that AMOR’s fabric automatic cutting machine truly suitable for the production of sofas
First, the breakthrough of the mechanical structure has introduced an automatic fabric laying correction system. Sofa fabric cutting has three major difficulties: the length of the fabric cutting more than 10m (some sofa, cutting fabric length of 15 meters), fabric cutting variety, patterns number (by intelligent software solution).
The original sofa cloth cutting machine can not be completed on the accurate feeding of the fabric, so use of a long working table, stitching structure, although this structure of the equipment to achieve the mechanized sofa fabric processing, still need manual laying, can not reduce the manual quantity , And the entire structure of the device using a splicing, in the course of a long period of use of the device, it will cause the device platform collapse, the fabric cut continuously, and the long working table also brought instability of the device. Therefore, this kind of machine can not realize the fully automatic production of the sofa and occupies the installation site. AMOR learned of this situation, put into the technical research and development efforts, and finally developed a fully automated system of spreading fabric, to achieve the accurate feeding of the fabric, but also to overcome the elastic fabric in the feeding process of fabric Stretch.
The successful development of automatic spreading fabric system makes the cutting of the sofa cloth not limited by the length of the breadth. the effective processing width of the equipment can be controlled at 3m. By cooperating with the automatic spreading system, the cloth cutting can be theoretically unlimited, saving The equipment takes up space and realizes automatic spreading in the machining process and improves the cutting efficiency of the cloth. The automatic processing is realized. Only need one person pick up the cut pieces during the whole cutting process.
Second, with the use of intelligent sofa software
In order to achieve automatic processing of the sofa fabric cutting, in addition to having a reasonable mechanical structure, but also need the intelligent processing software to be able to sample the sofa at different locations for processing.
1, the sofa size changes, the software is equipped with ultra-fast changing size function, in 1 minutes to achieve the overall size of the sofa longer and shorter, and according to customer requirements, changing the size of the sofa at different locations
2, You can set the cutting direction of the fabric, to meet the requirements of the sofa production cutting direction, to ensure that the sofa production process
3, can be achieved between the two sets of different patterns of sofa exchange, only one key copy can be achieved sofa model management, without the complexity of paper model management
4, just 2 minutes, you can achieve rapid nesting, to provide customers with the best nesting plan, then the manual nesting can save about 5% of the fabric
Third, according to the actual production status of customers recommend appropriate solutions
Different customers are faced with different production conditions, the sofa factory should choose what kind of equipment needs to be based on their own production conditions to choose from, in particular, to their own production and order form of the composition of choice, not blindly choose the equipment, or spend a lot of money, can not get the right equipment. there was a client, blindly bought a multi-layer cutting equipment he thinks that can achieve multi-layer cutting fabric, with faster efficiency, but purchased the device and found the device is not suitable Because most of their orders are custom orders and less than 20 sets small orders. the multi-layer cutting equipment because of the higher cost, suitable for more than 20 layers of fabric cutting, cannot meet the low volume and custom orders Production, the final equipment intelligent idle, cannot be used.
So how do customers buy equipment according to their actual situation? According to our experience, we propose the following principles for reference:
Customers can not simply consider their own annual output, but to pay attention to their own order types, general order types can be divided into high-volume orders, small quantities, and customized orders:
High-volume orders, once cutting more than 30 lays orders, and the annual output of 15,000 sets of sofas, the proposed purchase of MCK fabric cutting machine, although it will require a lot of capital investment, this equipment can be fully utilized to optimize production.
Small quantities of orders, a cut 20 layers of cloth orders, the annual output of more than 6,000 sets, it is recommended to buy SFK fabric cutting machine, SFK automatic fabric cutting machine can meet the single layer cutting, but also to meet the cutting 4-6 layers of cloth, the customer according to their own production, to choose the number of equipment purchased, so not only reduces the input costs, but also can be a good solution to small batch production orders, to avoid the choice of MCK type of automatic cutting machine, due to the use of cost is too high, can not very good to meet the production of small quantities.
Customized orders, single-volume single-cut, the annual output of about 3,000 sets of the sofa factory, it is recommended to choose SCL type or SFK type of cutting machine, can be very good to meet customer orders for the production of customized.
The above principles can be for customers reference, customers can also contact us, Email:amorsales@amorcnclaser.com
With AMOR, we use our rich experience in the sofa industry to help you create the right automated cutting solution for you
