Carpets are common household items in our lives. As the quality of life improves, people are increasingly demanding the aesthetics of carpets. When people choose a carpet, they will choose carpets of different colors, sizes, shapes, and materials according to their own decoration style, building area, personal preference and other factors.
Because of the individualized consumer demand, carpet production plants have received more and more orders for small quantities of non-standard size carpets. The traditional manual cutting method has poor flexibility and cannot meet the cutting of multi-style and multi-size shaped carpets. So how should the factory meet the individualized consumer needs of the customer? This is a new problem facing a carpet factory.
The demand of the market determines the direction of the development of the factory. A good production enterprise can not only produce a single product but also adjust the development of the enterprise according to the changes in market trends to meet the different needs of customers. This is the value of production and the condition for the sustainable development of the company.
CNC oscillating knife cutting solution for carpet cutting
3 ways to cut traditional non-standard carpets (printed carpets):
1. Manual cutting; if you want to use artificial cutting of special-shaped carpets, you need a lot of cardboard, which will cause the accumulation of cardboard, the difficulty of model management and the increase of production cost.
Need to mark the mark before manual cutting, this step needs to be repeated, it will waste a lot of time, which greatly affects the efficiency of cutting. It takes a lot of workers to complete the order within the specified time. The current cost of workers is getting higher and higher, and it faces the problem of recruiting skilled workers.
The accuracy of manual cutting carpets is unstable, especially for printed carpets. After several hours of continuous work, people’s attention will be reduced, which will reduce the precision of cutting, affect the quality of products, and even cause Product.
2. Punch cutting; the danger is extremely great, and the use rate of the punch cutting machine is getting lower and lower. Because of the increasing number of carpet styles, a large number of molds are required, and the cost is too high. This method can not meet the cutting of the shaped carpet mat, and it is easy to waste materials.
3. Laser cutting; the smoke is large and the quality is compromised. Due to the flexibility of the laser cutting machine, the problem of the size and shape of the carpet can be well solved, but the laser has some unavoidable drawbacks in cutting the carpet material. Because the laser is cut with high temperature, the edge of the carpet will become yellow and hard during the cutting process, which has a great influence on the aesthetic appearance of the product, and it is easy to leave a burning taste on the material.
cutting solution for printed carpets
5 challenges faced by carpet manufacturing plants:
Problem 1: Large-format carpets are difficult to cut; if you use artificially cut large-format carpets, it will increase the difficulty of cutting, resulting in higher labor costs, poor cutting precision, and low efficiency. The current labor costs are getting higher and higher, which is a problem encountered by many carpet manufacturers.
Problem 2: The size, shape, and color of the carpet vary. In addition to some conventional sizes, carpets and floor mats need to be customized according to different shapes. Like this kind of shaped carpet, the difficulty of cutting will increase, and the precision required is high. In addition, improper operation will also result in defective products.
Problem 3: Recruitment is difficult; workers’ costs are getting higher and higher, and it is increasingly difficult to recruit mature cutting workers. Many manufacturers are faced with the problem of low production efficiency and the inability to deliver goods on time. The departure of personnel will also affect the progress of production and the stability of production cannot be guaranteed.
Problem 4: Printing carpets are difficult to cut, manual cutting is not accurate, and material waste is serious. Printing carpet cutting is a difficult problem. If the cutting is not accurate and the typesetting is not accurate, the product quality will be unqualified and the material waste will be super serious.
Problem 5: Long-haired carpets are difficult to cut; long-haired carpets are easily damaged during the cutting process. Long-haired carpet is a very popular carpet style, but many manufacturers are not willing to produce, because the cutting is difficult, the plush is damaged, affecting the appearance, resulting in the product is not competitive!
printed carpets cutting
So is there a new way of carpet cutting that can solve the problem of changing size and shape in the carpet production process, and it is easier to cut the printed carpet?
The answer is: YES!
AMOR CNC Oscillating Knife Cutting Machine is widely used in the carpet cutting industry. It uses the technology of high power drive wheel cutter. Automatic cutting for carpet materials. Reasonable mechanical structure design and intelligent CAM carpet data management software, AMOR carpet cutting machine can complete carpet processing with high precision, high speed and more stable. The cutting edge is smooth and the cutting quality is stable, and it can work continuously for 24 hours. Effectively solve the problem of aging workers in the sofa industry, low production efficiency, relying on manual experience, low material utilization rate, difficult cutting of irregular and non-standard carpets, chaotic file management, high product defective rate, long delivery period and so on!
Compared with traditional die-cutting and CO2 laser cutting, AMOR computer cutting machine eliminates the need for molds, saves time and effort, has an accurate cutting of samples, smooth edges, no yellowing, no dust, smoke, odor, safety and environmental protection, easy maintenance. Low cost of use. Users can also choose CCD large visual recognition, projector, multi-head, double cutting head, and other functions to meet the production needs of different carpets.
3 advantages of CNC oscillating knife cutting machine for cutting shaped carpet:
1. The automatic carpet cutting machine can be equipped with CCD large visual image recognition system, which can intelligently identify the contour of the carpet image, so that the cutting error of the printed carpet is controlled at ±1mm or even smaller, depending on the material;
2. Carpet cutting machine data can directly call electronic data, no need for mold, the efficiency is equivalent to 5-6 workers. Manual cutting requires a large amount of cardboard, which can cause deformation and affect the precision of cutting. Nowadays, there are more and more styles of carpets, more and more orders of non-standard specifications, and an order requires a lot of cardboard.
3. CNC carpet cutting machine can be the customized cutting solution. Cutting long-haired carpets does not hurt the hair, ensuring the quality of the carpet, which can greatly improve the quality of the products and enhance the competitiveness of the products.
CNC carpet cutting machine
If your carpet processing plant is facing difficulties in recruiting workers, the difficulty of processing non-standard carpets and the inaccuracy of printed carpets. Please contact us and we will provide you with a professional carpet cutting solution to make your production simple.
Email:amorsales@amorcnclaser.com;
WhatsApp:+ 86 18863504017.
