Carbon fiber prepreg is the basic unit for the manufacture of composite materials, and its uniformity and stability are important links to ensure the quality of composite materials and products.
Carbon fiber prepreg cloth classification:
1. Classification by carbon fiber precursor: PAN-based carbon fiber cloth, viscose-based carbon fiber cloth, pitch-based carbon fiber cloth;
2. According to carbon fiber specifications: 1K carbon fiber cloth, 3K carbon fiber cloth, 6K carbon fiber cloth, 12K carbon fiber cloth, 24K and above large tow carbon fiber cloth;
3. According to carbon fiber carbonization classification: graphitized carbon fiber cloth (can withstand 2000-3000 degrees high temperature), carbon fiber cloth (can withstand high temperature of about 1000 degrees), pre-oxidized carbon fiber cloth (can withstand 200-300 degrees high temperature);
4. Classified by weaving method: dry prepreg, wet prepreg, single prepreg, prepreg, etc.
Carbon fiber prepreg fabrics are widely used in many industries. If you only need to cut some simple graphics, such as quadrilateral, round, etc., you can use the manual cutting to meet the simple graphics cutting. However, some complex patterns are difficult to cut, and manual cutting cannot meet the cutting needs.
Carbon fiber prepreg cloth classification:
3 puzzles for manually cutting carbon fiber fabrics:
1. Cutting precision requirements, some industries have high requirements for cutting precision, and manual cutting cannot meet cutting requirements;
2. The efficiency of manually cutting complex patterns is low. Manual cutting cannot meet the needs of mass production;
3. Cutting costs, the cost of manual cutting is high. If speed and precision are required, then the number of workers can only be increased. As a result, the wage cost of cutting workers is greatly increased.
Therefore, manual cutting of carbon fiber prepreg fabrics cannot meet the production needs, so an automated CNC fabric cutting machine is needed instead of artificially cutting carbon fiber prepreg fabrics.
3 puzzles for manually cutting carbon fiber fabrics
Carbon fiber prepreg cutting machines help customers solve problems:
1. The carbon fiber prepreg cloth cutting machine adopts the automatic feeding work platform and is equipped with a super-discharging system, which saves the time of manual typesetting, improves work efficiency and saves 20% of materials;
2. The traditional manual cutting efficiency and precision can not meet the needs of the market. Regardless of the cutting precision and cutting speed, the carbon fiber cloth automatic cutting machine can meet the needs of different industries;
3. Carbon fiber prepreg cloth cutting machine adopts advanced oscillating knife cutting machine technology, the edge of the cut fabric will not appear yellow and coke, the processing scene has no odor, and the cutting edge is smooth;
4. High degree of intelligence, collection of automatic feeding, typesetting, automatic cutting system, reducing production costs and improving production efficiency.
Carbon fiber prepreg cutting machines help customers solve problems
Advantages of AMOR carbon fiber prepreg computer cutting machine:
1. Overcut optimization function: Using the self-developed CAM software to optimize the physical overcut phenomenon of the tool;
2. Intelligent cutting compensation function: the flatness of the table surface is detected by a high-precision level detector, and the cutting data is corrected in real time by software to ensure high-quality cutting effect;
3. Prepreg computer cutting machine has positive and negative cutting function;
5. Automatic tool change system: simple and efficient tool holder quick change system makes operation easier;
6. The automatic feeding system helps the machine to achieve efficient cycle cutting, adopting intelligent adsorption device to ensure the smoothness of the cutting process and improve work efficiency;
7. Adopting the method of partition adsorption to ensure the strong adsorption capacity of the machine, and firmly fix the small-sized processing materials on the work surface;
8. Different tool types can be selected according to material changes: milling cutter, vibrating knife, beveling knife, dragging knife, indentation knife, half knife, wheel cutter, etc.
Carbon fiber prepreg computer cutting machine technical parameters:
Translation speed: 5000mm / sec
Cutting speed: 1500mmmm / sec (depending on different cutting materials)
Cutting thickness: ≤50mm (depending on different cutting materials)
Cutting materials: prepreg, unsaturated polyester, epoxy, phenolic, vinyl ester, glass fiber, carbon fiber, felt and fabric, acrylic sheet, thick foam, etc.
Fixing method: flat platform rolling platform vacuum adsorption
Repeatability: ≤0.1mm
Software resolution: 0.025, 0.01, 0.1 optional
Transmission method: serial port / Ethernet port RJ45
Network transmission distance: ≤350 meters
Buffer capacity: 2GB can store multiple files
CNC panel: Chinese and English LCD touch screen
Transmission system: imported (digital servo motor, linear guide, timing belt, screw)
Command System: HP-GL compatible format
Rated power: 9KW
Rated voltage: 380V ± 10%
Effective working range: 1600×2500mm
Prepreg computer cutting machine Machine size (mm): 1500 × 2500 × 3500
Cutting carbon fiber, prepreg, glass fiber fabric with CNC fabric cutter
The carbon fiber prepreg cutting machine completely replaces the manual design, proofing and cutting process, helping you to save more labor, die and material production costs; meeting the production of small batches and multi-style orders for various customers, and achieving a more intelligent production mode. The carbon fiber prepreg cutting machine solves the problem of difficult recruitment and high labor costs in the factory!
If you need more information about carbon fiber prepreg cutting machines, please contact us and we will provide you with professional guidance:
Email: amorsales@amorcnclaser.com;
WhatsApp: 86 18863504017.
