Clients often ask me, “Hello, Clara, what is the automatic cutting of the fabric,” or “How can I use the computer to cut the fabric?”
Whenever customers ask me this question, I will ask the customer a question: Hello, friends, how do you cut the fabric now?
The client replies very skillfully: “This problem is hard to beat me. First, our workers need to spread the cloth on the workbench, and then they will find the paper pattern, and then they will use chalk to dart on the cloth for typesetting, Of course, typesetting takes some time, and then they start cutting with scissors, basically this. ”
At this moment I will quietly listen to the client after he finished, I will ask him another question: “What do you think is the most difficult part?”
He thought for a moment and said: “Typography is the most needed time, cutting is often not a very standard, the flow of cutting workers is very affected our production progress.”
“Well, this is a problem that many software sofa manufacturers will encounter, and of course these are the reasons why we want to promote the automatic fabric cutting machine,” I said.
Then, I asked: “If there is a processing method that does not need to manually spread the cloth on the table, it takes only 1 minute to achieve the model of the nesting, improve cutting standards, but also to establish a package Electronic model data to avoid the impact of artificial departure on the production, are you willing to choose?
“Oh, my God, I must admit that I am willing to choose, but really there is such a good processing method?”
“Believe me, my friend, we also suspected that we could hear the voices of others a thousand kilometers away, but now we use the phone to do that, and that’s the power of technology.”
Haha, is the power of technology. However, I still have to talk about how the fabric is cut automatically.
1, The cloth sofa automatic cutting system to help customers solve what problems?
Sofa cutters are used to solve the cutting problems of different types of (by volume) sofa plants. For example, the cutter job seekers difficult, high wages, artificial cutting waste, cutting a series of non-standard problems. In the furniture industry to promote the production of mechanization and automation process, more and more sofa factory chose automated production lines, automatic cloth cutting machine, and with plywood cutting machinery and other automated production equipment to improve production efficiency and promote the furniture industry upgrade.
2, cloth sofa automatic cutting system components:
Smart recording system:
Data Management System
Automatic typesetting system
Wireless transmission system
Automatic feeding system
Automatic cutting system
3, cloth sofa automatic cutting system is how to work?
Will need to enter the cardboard arranged in the specified area, to ensure the flatness of the cardboard. After the cardboard is arranged, just click the mouse, you can enter. (If the cardboard is too large, out of the scope of the work, the cardboard can be divided into two or more parts of the input, and then combined in the software.)
After the pattern is input to the computer, the vector drawing is generated automatically and the notch is recognized automatically. The name and quantity of the template can be edited to determine the cutting direction of the cardboard (the hair direction is determined)
The modified template into the management software CAD (AMOR independently developed a super simple CAD processing software), can be splicing, deletion, change (addition and subtraction) size, sample expansion (the number of models and so up and down symmetry Other editors). Category management sofa different positions of the model, any combination.
The template exported from the CAD software is imported into the nesting software for automatic typesetting. (The software will show: fabric utilization, total length, sample size.)
After the template is ready, it is finally transferred to the POWERCUT software. Then, the parameters of the machine are set, and the cutting instructions are issued to the machine for cutting. Graphics can be stored in the computer, use the direct call next time, do not have to re-enter.
4, cloth sofa automatic cutting system advantages:
First of all, using the same proportion of digital system input model.
Cloth cutting machine automatically cuts cloth and cardboard size ratio of 1: 1, at the same time, the recording speed and precision. This feature features, completely solve the model input requirements for drawing skills, reduce the labor intensity of staff, saving time and improve the utilization of time.
Second, the model digitization.
The model will be entered into the sofa model name to create a database file, unified management. Digital samples include face cloth model, non-woven fabric model, sticky cloth model. This feature at the same time the standardization of the model, after the software processing of the model, the process of cutting the machine will not be as when cutting the fabric manually, the paperboard due to drag and drop, duplicate version of the resulting lack of angle, right angle arc and so on. Digitalization of cardboard, to avoid storing large amounts of cardboard, the release of the factory space, improve plant utilization.
Third, the custom sofa is particularly convenient.
Custom sofa, you need to add or subtract the size, from the database file to retrieve the required template, select the need to add and subtract the size of the sample, set the size, a key change, convenient and quick.
Fourth, automatic nesting
All digital samples are automatically arranged in the software to maximize fabric utilization. Arrangement speed is more than 10 times the manual arrangement speed. The use of cloth length and utilization in the software at a glance. Save time, province cloth.
Fifth, data wireless transmission
Changed the previous data transmission must be connected to the computer the way the machine, but also achieved computer-controlled multiple machines. In this way, the standardization of the layout of the workshop is conducive to standardized workshop operations.
Sixth, automatic feeding, spreading cloth
The use of automatic feeding continuous cropping, but also shorten the length of the machine, small footprint, improve plant area utilization
